Can I Cut Aluminum On A Table Saw? March 22, 2023

There are many ways to cut aluminum, but only a few ways to do it well.

In this blog post, we’ll introduce you to cutting aluminum, including the right tools to use and the different types of cuts you can make.

We’ll also give you a few tips on how to get the best results when cutting aluminum.

Can I Cut Aluminum On A Table Saw

Can I Cut Aluminum On A Table Saw? Aluminum is a non-ferrous metal, which means it can be cut safely on a table saw as long as a few precautions are taken.

When cutting aluminum on a table saw, it is essential to use a blade specifically designed for cutting non-ferrous metals.

These blades have teeth coated with a material that prevents them from becoming dull as quickly as regular blades.

In addition, it is essential to use a push stick when cutting aluminum, as this will help to prevent the material from being pulled into the blade.

Cut Aluminum On A Table Saw?

A table saw can be used for cutting aluminum. You should, however, keep the following in mind:

  1. Aluminum is a soft metal that will dull your saw blade more quickly than cutting other materials.
  2. Aluminum can create a lot of dust, so it’s essential to wear a dust mask and clean it up afterward.
  3. Because aluminum is a conductor, it can create a spark when it comes into contact with the saw blade.

To avoid this, you can cover the aluminum with masking tape before cutting it.

How To Rip Aluminum Extrusions On A Table Saw?

Aluminum extrusions can be cut safely on a table saw, but there are some things to keep in mind to ensure a safe and successful cut:

  1. Be sure to use a saw blade designed for cutting aluminum.
  2. Use a saw fence or other guide to help keep the workpiece stable and to help prevent kickback.
  3. Use a slower blade speed and feed rate to help prevent the aluminum from overheating and binding the blade.
  4. Be sure to use plenty of lubricants (coolant, cutting oil, etc.) to help keep the blade cool and to prevent the aluminum from sticking to the blade.

Can You Cut Aluminum With A Wood Blade? 

Can You Cut Aluminum With A Wood Blade

Although aluminum has excellent machinability and is relatively easy to cut, it is not recommended to use a wood blade to cut it.

Aluminum is a soft metal that a wood blade can easily damage. Additionally, the wood blade will quickly dull when cutting aluminum.

For these reasons, it is best to use a specialized aluminum cutting blade when cutting this metal.

Do You Need A Special Blade To Cut Aluminum?

To cut aluminum effectively, you need to use a blade specifically designed for that purpose.

If the aluminum you are working with is less than 1/16-inch thick, you should use a blade with more than 10 teeth per diameter inch.

This will ensure that the aluminum is cut cleanly and smoothly, without jagged edges.

What Is The Best Blade To Cut Aluminum?

What Is The Best Blade To Cut Aluminum

There is no definitive answer to this question as it depends on several factors, such as the thickness of the aluminum, the type of cut you are trying to make, and the user’s personal preferences.

However, some blades commonly used for cutting aluminum include circular saw blades, band saw blades, and carbide-tipped blades.

Circular saw blades are typically used for cutting thicker aluminum pieces, while band saw blades are better suited for thinner pieces.

Carbide Tipped Bandsaw Blades are often used for precision cutting and can be used on thicker and thinner aluminum pieces.

Ultimately, the best blade to cut aluminum is the one that best suits the specific task at hand.


Can I Use My Miter Saw To Cut Metal?

A miter saw is a tool that is often used for cutting wood. However, it can also cut light metals like aluminum and steel.

The key is to use the correct type of blade. There are special blades that are designed for cutting metal. These blades have teeth made of more complex material, such as carbide.

They also have a different shape than blades designed for cutting wood. The teeth on metal-cutting blades are often shaped like triangles. This helps them to cut through metal more easily.

What All Can I Do With A Table Saw?

A table saw is a versatile woodworking tool used for various tasks, including ripping, cross-cutting, miter-cutting, square, dadoing, rabbeting, and even shaping the edges of wood stock.

Ripping is used to describe cutting a piece of wood along the grain. This is typically done with a rip fence, a tool that helps keep the wood stock moving in a straight line as it is being cut.

Cross-cutting is the process of cutting a piece of wood across the grain. This can be done with or without a miter gauge, a tool that helps keep the wood at a consistent angle.

Can You Cut Aluminum With A Steel Blade?

Cut aluminum with a steel blade is possible, though it is not ideal. Steel is more complicated than aluminum, so the blade will not cut as cleanly or as quickly as a blade made specifically for cutting aluminum.

Additionally, aluminum is softer than steel, so the blade is more likely to dull more quickly when cutting aluminum with a steel blade.

For these reasons, it is better to use a blade designed specifically for cutting aluminum when possible.

Can Carbide Tipped Blade Cut Aluminum?

Carbide-tipped abrasive cutoff wheels are designed for use on non-ferrous metals, such as brass, aluminum, copper, and lead.

These wheels are made of a complex, durable material that can withstand the high speeds and forces required for cutting metal.

Carbide-tipped abrasive cutoff wheels can provide a clean, precise cut on aluminum and other non-ferrous metals when appropriately used.


If you are looking for a powerful and versatile cutting tool, a table saw is perfect. Aluminum is among the materials it can handle.

With the right blade, you can cut through aluminum with ease.

Just make sure to use the proper safety precautions and follow the manufacturer’s instructions to ensure a safe and successful cut.